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Useful Advice For Fabricators Using PCD Cutting Tools For The First Time
Sam Gomez
Polycrystalline diamond (PCD) cutting tools are extremely durable since they have diamond particles in their design, and this design gives them the ability to cut a lot of different materials with precision. If you're a fabricator planning to use these tools for the first time, take a look at these suggestions.
Clean With a Soft Brush Periodically
After using PCD tools with materials for a period of time, you may have some pieces of materials left over. You don't want them remaining on the tools because that can throw off your precision cutting and also lead to premature wear. Just make sure when you go to clean these bits of material off your PCD cutting tools, you use a soft brush.
This way, you don't risk damaging the diamond particles in any way and still are able to leave the PCD cutting tools spotless for the next time they're used. Do this periodically and you'll be able to maximize these tools fairly easily.
See What Machine Parameters You Need to Comply With
Regardless of what you're using PCD cutting tools with, there are machine parameters you need to comply with. Maybe it's staying within a certain temperature range or only using these cutting tools with particular materials. As long as you find out what these parameters are, you can keep damage from happening for a long time.
You can find out more about these parameters by researching your specific PCD cutting tool online. You can also get with the manufacturer to find out what tolerances you need to keep in mind when using these diamond-particle cutting tools.
Test Different Coolants to Control Temperatures
When you use a PCD cutting tool on a material, it's going to eventually heat up. As long as it doesn't heat up too much, you can avoid deformations like uneven edge formations. The best way to maintain control over temperatures created by these tools is to use a coolant.
You want to try different coolant varieties out too to see what works the best at keeping PCD cutting tools in the proper temperature range. Then you'll get many years out of these tools regardless of what materials they're used to cut.
If you plan on using PCD cutting tools for the first time, you want to know as much as you can about them including how they work and how to care for them.
Contact a local PCD tools supplier to learn more.
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